Videos

Foam, foam, foam... and more foam 🔥

IMPORTANT INFO:
- Our Catalysis 3D printed foam part manufacturing tooling provides a significant cost & time reduction when compared to traditional tooling methods (aluminum)
- Catalysis proprietary coating does not react with foam part material
- Thermally conditioned with copper lines
- Capability of withstand high loads of force
- Can have a secondary coating for good quality skinning of the part
- Tooling has capability to produce 1000’s of parts

Using 3D Printed Tooling can reduce cost and delivery time by 50%. Don't waste your TIME or MONEY on expensive tooling that takes a long time to complete!

We can do the same thing for you & your business. Discover the many benefits that come with utilizing our Catalysis 3D printed tooling technology! Visit catalysis3d.com for more information.

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
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Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]

Listen to President & CEO, Darrell Stafford & new Production Manager, Billy Nickell discuss 2 3D printed water jet trim fixtures and the different elements included on the tools.

TOOL INFO:
- Printed in 3-4 hours
- O-ring & vacuum holes to hold the part down for the water jet cutting
- Aluminum piece on the backside of the tool that diffuses the water so it doesn't cut into the tool
- Holes around the tool for a water drainage system so the water drains out back to the reservoir

Using 3D Printed Tooling can reduce cost and delivery time by 50%. Don't waste your TIME or MONEY on expensive tooling that takes a long time to complete!

We can do the same thing for you & your business. Discover the many benefits that come with utilizing our Catalysis 3D printed tooling technology! Visit catalysis3d.com for more information.

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
Instagram: https://www.instagram.com/catalysis3d/
Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]

Listen to Project Manager, Jack Stafford discuss 3 QC vacuum check procedures we do to our tools before shipping them out to our customers!

Procedures include:
→ Smoke Machine
→ Plastic Plates
→ Plastic Sheet

These procedures ensure:
✅ the customer gets a good quality tools
✅ the tool is able to pull a good vacuum
✅ forms great parts for their customer

Using 3D Printed Tooling can reduce cost and delivery time by 50%. Don't waste your TIME or MONEY on expensive tooling that takes a long time to complete!

Discover the many benefits that come with utilizing our Catalysis 3D printed tooling technology! Visit catalysis3d.com for more information.

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
Instagram: https://www.instagram.com/catalysis3d/
Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]

📈 High tooling costs and long lead times - we understand it all too well. President & CEO, Darrell Stafford spent 30 years in automotive manufacturing dealing with these frustrations every day.

Darrell started Catalysis to create a solution for this problem that many deal with, just like he did. Over the last decade, we've been helping companies all over the globe save on tooling costs & lead times with our patent pending 3D printed tooling technology.

✅ Tools are printed in hours
✅ Significant cost reduction
✅ Significant turnaround time reduction

If this is something you are struggling with as well, reach out to us! We would be more than happy to see how we can help you cut costs and lead times. 📉

START HERE: https://catalysis3d.com/request-a-quote

Using 3D Printed Tooling can reduce cost and delivery time by 50%. Don't waste your TIME or MONEY on expensive tooling that takes a long time to complete!

We can do the same thing for you & your business. Discover the many benefits that come with utilizing our Catalysis 3D printed tooling technology! Visit catalysis3d.com for more information.

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
Instagram: https://www.instagram.com/catalysis3d/
Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]

💡 Q&A With Industry Expert: Catalysis Maufacturing Rep, Chris Gagliano

We sat down with industry expert, Chris Gagliano, Founder & President of Phoenix Plastics Consulting, LLC and Manufacturing Rep for Catalysis.

Chris retired in August 2025 after 13 years at Pennsylvania College of Technology supporting R&D and training initiatives. His expertise is well respected and experienced Catalysis 3D printed tooling first-hand.

In this Q&A, Chris is answering these questions:

→ What was your interest in coming to Catalysis?
→ Where isn't Catalysis tooling a good fit?
→ Where is Catalysis tooling a good fit?

Using 3D Printed Tooling can reduce cost and delivery time by 50%. Don't waste your TIME or MONEY on expensive tooling that takes a long time to complete!

Discover the many benefits that come with utilizing our Catalysis 3D printed tooling technology! Visit catalysis3d.com for more information.

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
Instagram: https://www.instagram.com/catalysis3d/
Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]

This is some good fundamental engineering using 3D printed tooling. 👏
These projects include 1 tool for multiple different configurations.

You tell us what you want, we work with you to make it happen.

➡️ Click here to get started: https://catalysis3d.com/request-a-quote

Using 3D Printed Tooling can reduce cost and delivery time by 50%. Don't waste your TIME or MONEY on expensive tooling that takes a long time to complete!

We can do the same thing for you & your business. Discover the many benefits that come with utilizing our Catalysis 3D printed tooling technology! Visit catalysis3d.com for more information.

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
Instagram: https://www.instagram.com/catalysis3d/
Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]

How can Catalysis provide tooling for you this year?

Our 3D printed tooling applications include (but not limited to): thermoforming tools, foam part manufacturing tools, trim tools, check fixtures, NVH compression forming tools, twin sheet tools, layup tools, pressure forming tools, hydroforming tooling & parts, reverse engineering with 3D laser scanning, complete tool set- as big of a tool and as small of a tool as you need! We also provide the tool design & can make modifications.

Our 3D printed tooling has already found a perfect fit in Automotive, Aviation, RV, Home, Agricultural, Packaging and Medical industries. We look forward to working with you and providing all of your tooling needs this year!

Using 3D Printed Tooling can reduce cost and delivery time by 50%. Don't waste your TIME or MONEY on expensive tooling that takes a long time to complete!

Discover the many benefits that come with utilizing our Catalysis 3D printed tooling technology! Visit catalysis3d.com for more information.

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
Instagram: https://www.instagram.com/catalysis3d/
Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]

2025 YEAR RECAP

We developed new technologies & added new services using 3D printed tooling, hosted our first webinar, welcomed new additions to the team, attended many conferences, did many presentations, our European division at Catalysis Additive Tooling GmbH is exceeding our expectations, made 3D printed art for our sister company at Artalysis & of course made lots of tools among many other things.

We extend our deepest appreciation to our customers, partners, associates & everyone who helped make this year so successful. We are proud of the successes of 2025 and even more excited for what's to come in 2026 as we celebrate 10 years of changing the world one tool at a time! 🎉

Enjoy this holiday message from President & CEO, Darrell Stafford & our 2025 year recap video!

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
Instagram: https://www.instagram.com/catalysis3d/
Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]

Listen to President & CEO, Darrell Stafford discuss a new application for 3D printed tooling we recently developed. This is a 3D printed foam part manufacturing tool for R&D product development in the transportation industry.

TOOL INFO:
- 3D printed foam part manufacturing tool
- For the transportation industry
- For prototype parts
- R&D product development
- For insulating from the engine compartment to the inside of the car for the tubing & wiring
- The part goes on the IP panel
- Low cost & made quickly
- Prototype parts for testing, making necessary changes, do more testing & make final product for mass production

Using 3D Printed Tooling can reduce cost and delivery time by 50%. Don't waste your TIME or MONEY on expensive tooling that takes a long time to complete!

We can do the same thing for you & your business. Discover the many benefits that come with utilizing our Catalysis 3D printed tooling technology! Visit catalysis3d.com for more information.

Don't forget to LIKE this video & SUBSCRIBE to our channel to make sure you don't miss any video updates!

Follow us!

Facebook: https://www.facebook.com/Catalysis3D/
LinkedIn: https://www.linkedin.com/company/cata...
Instagram: https://www.instagram.com/catalysis3d/
Twitter: https://twitter.com/Catalysis3D

Interested in quoting a project? Submit our form at https://catalysis3d.com/request-a-quote/
Want a demo tool? Email [email protected]